Overall Equipment Effectiveness
Vision + sensor fusion on 14 lines. Agent routes downtime root-cause in seconds.
OEE lift
+18%
↑ vs baseline
Scrap rate
-31%
↓ QoQ
PoI verified
$4.2M
annualized
| Line | OEE | Agent action |
|---|---|---|
| L4 Assembly | 91% | Adjusted feeder torque |
| L7 Paint | 84% | Scheduled PM early |
| L1 Stamping | 88% | Re-timed die change |
| L2 Weld | 79% | Flagged tip dress |
| L3 Machining | 93% | No action |
| L5 Packaging | 86% | Rebalanced operators |
| L6 Test | 82% | Queued recalibration |
| L8 Coating | 90% | No action |
| L4 Assembly-02 | 86% | Adjusted feeder torque |
| L7 Paint-03 | 82% | Scheduled PM early |
| L1 Stamping-04 | 89% | Re-timed die change |
| L2 Weld-05 | 82% | Flagged tip dress |
Vision Defect Triage
FP vision
2.1%
↓
Escapes
0
30d
Status mix 0 records from OEE
OEE by record from OEE
L4 Assembly91%
L7 Paint84%
L1 Stamping88%
L2 Weld79%
L3 Machining93%
L5 Packaging86%
L6 Test82%
L8 Coating90%
Related records from OEE
| Line | OEE | Agent action |
|---|---|---|
| L4 Assembly | 91% | Adjusted feeder torque |
| L7 Paint | 84% | Scheduled PM early |
| L1 Stamping | 88% | Re-timed die change |
| L2 Weld | 79% | Flagged tip dress |
| L3 Machining | 93% | No action |
| L5 Packaging | 86% | Rebalanced operators |
IoT Sensor Grid
Connected components
| Component | Health | Last check | Owner |
|---|---|---|---|
| OPC-UA | Healthy | 2 min ago | Operator |
| Edge gateway | Healthy | 5 min ago | Reviewer |
| TimescaleDB | Healthy | 9 min ago | Sponsor |
Floor Agent Queue
Activity
| Time | Activity | Actor | Outcome |
|---|---|---|---|
| 09:42 | Opened work order WO-4421 from vibration anomaly | Agent | Logged |
| 09:18 | Escalated L7 humidity drift to maintenance | Agent | Needs review |
Proof-of-Impact Ledger
Payback
7.2 mo
Units saved
124K
scrap
Status mix 0 records from OEE
OEE by record from OEE
L4 Assembly91%
L7 Paint84%
L1 Stamping88%
L2 Weld79%
L3 Machining93%
L5 Packaging86%
L6 Test82%
L8 Coating90%
Related records from OEE
| Line | OEE | Agent action |
|---|---|---|
| L4 Assembly | 91% | Adjusted feeder torque |
| L7 Paint | 84% | Scheduled PM early |
| L1 Stamping | 88% | Re-timed die change |
| L2 Weld | 79% | Flagged tip dress |
| L3 Machining | 93% | No action |
| L5 Packaging | 86% | Rebalanced operators |
Production Lines
| Line | Status | Shift |
|---|---|---|
| L1 | Running | A |
| L3 | Changeover | B |
| L2 | Running | A |
| L4 | Running | B |
| L5 | Planned stop | C |
| L6 | Running | A |
| L7 | Maintenance | B |
| L8 | Running | C |
| L2 | Running | A |
| L9 | Changeover | B |
| L5 | Running | A |
| L16 | Running | B |
Quality Gates
SPC batch 884
In control
Related records from OEE
| Line | OEE | Agent action |
|---|---|---|
| L4 Assembly | 91% | Adjusted feeder torque |
| L7 Paint | 84% | Scheduled PM early |
| L1 Stamping | 88% | Re-timed die change |
| L2 Weld | 79% | Flagged tip dress |
| L3 Machining | 93% | No action |
| L5 Packaging | 86% | Rebalanced operators |